The Most Reliable Ointment Mill Machine For Industry

With the advancement of new technology globally, the cosmetic industries have also increased as more people have realized the need to apply cosmetics to their bodies for nourishment and beauty. In the past, cosmetics were meant only for women, but nowadays even men apply the same. This phenomenon has made more industries come up with more advanced machines to grind, conglomerate, and refine chemicals used to manufacture cosmetics. This machine uses high shear force to dissolve active molecules and standardized viscous materials. An ointment mill machine is a well-known machine for grinding molecules into smaller particles in the ointment industries. People globally prefer ointments that penetrate deeply into the skin, and that is why these industries must manufacture machines that have high precision in grinding a material into finer particles. As people pay more attention to the quality of cosmetics manufactured, industries are also on watch for the type, nature, and quality of the roll mill machine used to meet the customers’ demands.

three roll mill

Do you want to know more about these three roll mill machines? Well, this article will give essential information about it.

Working principle of ointment mill machine in the ointment industry

This roll-mill machine depends on the intensity of shearing force, which helps in blending, grinding, and dispersing active chemical molecules to produce finer and viscous materials. The sheer force has been accomplished by three level-placed rollers rotating in opposite directions and at diverse speeds comparative to each other. The blending materials pulled through the openings in between the rollers. Active molecules and powder clumps are disintegrated and homogenized to sort out grittiness, leading to a high-quality mixture. This efficiency gives customers satisfactory, elegant, and effective ointment. There are different types of three-roll mill machines that work efficiently to produce maximum results.

Rollers running at varying speeds grind the particle sizes, creating shearing actions. The guides on top of the rollers aid the material onto the backseat of the rollers. The material then moves through the mill onto the scraper plate. If the required level of trituration has been attained, then the material may be dispensed. Ointment mill cleaning is accomplished by rotating the equipment, spraying alcohol on paper towels, and manually rotating the roller during cleaning. The best machine is the one that produces desirable results at a shorter duration.

There are different types of three roll mills.

● Hydraulic three roll mills

This machine has a hydraulic system that controls pressure rollers for higher production. It operates by grinding, mixing, and dispersing cosmetic molecules to produce finer particles. The ointment mill is known for higher production, ideal smoother particles, effective and efficient in operation. For instance, an eyebrow pencil requires a heating hydraulic three-roll mill and a high-viscosity blender.

Hydraulic three roll mill

● Laboratory three roll mill

This is the main machine used in the manufacturing of cosmetics, medicines, and inks. The machine has a PLC touching screen. Thus, it does not require manual operation. It is also auto-operative with a digital number keypad. Operating the machine is faster, easier, and simple.

Laboratory three roll mill

● Manual three-roll mill

The machine has modifiable wheels and the gaps between the rollers which are operated manually. Unlike other roll-mill machines which are operated automatically, this one is operated manually. It has an installed cooling control system that monitors the temperature of the material. A manual triple-roller mill model, which comprises S, triple, and SG machines, operates in a case in which the opening of the roller is controlled by adjusting the wheels. The SG machine operates by transferring the gears that soak in the oil, which makes the machine stay longer in operation with the production of less noise. The SG machine has a thermometer installed on it that constantly monitors the temperature of the machine.

Manual three roll mill

Advantages of three roll-mills machines:

Every machine has its advantages and disadvantages. Pros are what industries consider most. Factors such as effectiveness, efficiency, production, and durability are what most customers check when opting to purchase these machines.

The machine produces tiny particles which are uniform. The pressure-induced to the materials breaks down into finer particles to produce a quality product. Three-roll mill is often used in various grades of the cosmetics industry from medium viscosity production to high grade. Using high-end machinery, it can decompose various pigments, inks, paints, and lubricants. These machines have been modified in such a way that it generates less heat.

It’s environment friendly due to the generation of less noise to the surrounding. Customers prefer machines that make less noise as more noise may cause hearing problems.

The machines help in saving energy due to their nature in low friction between particles. Particles rubbing against each other uses more energy. For three roll mills, the case is different as the force of friction is low.

Generation of less dust from the milling materials:

Three-roll mills are flexible in such a way that one can adjust and keep the gaps in between the rolls in a mechanical way. Universally, the scope of the gap is way larger than that of the size of the particle. Usually, the distance of the gap is tactically minimized to achieve a specific level of diffusion. The rollers remain water-cooled internally.

Conclusion：

Three roller mills are certainly highly useful machines in the ointment industry. Shear rate is the main factor that determines the production process. When choosing the best machine to use for your material, one should consider a lot of factors such as effectiveness, efficiency, and durability. The best machine is the one that produces desirable results at a shorter duration.

Different types of three-roll mills function differently. Manual, hydraulic, and laboratory types offer desirable services. These machines are simple and faster to operate. They are also environmentally friendly due to their production of less noise and dust.

The FLE Company offers the best ointment mill machine that operates faster and accurately. Most of the companies prefer machines that do not require more labor and also generate effective outputs. For this case, we are recommending this company for quality services.

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