Double planetary mixer ensures full mixing of materials

The double planetary mixer power hybrid adopts a mixer structure, and the stirring paddles each perform the planetary motion of revolution and rotation, with variable frequency speed regulation, which causes the material to undergo strong shearing and kneading during complex movements.

The inner cylinder of the kettle is equipped with automatic wall scraping and bottom scraping devices, which scrape off the materials adhering to the kettle wall. The two paddles installed on the planetary box rotate independently and perform revolution.

At the same time, combined with the low clearance design of the double stirring paddles, the low-speed stirring paddles have strong kneading interference motion and up, down, left, and right circular motion without dead angles. This machine is composed of a base, crossbeam, column, kettle cover, kettle body, transmission, and electrical control system to ensure sufficient mixing and mixing of materials and achieve no dead spots.

Double planetary mixer advantages

1. The (trapezoidal) soft seal between the mechanical seal and the kettle body allows the material to be operated under vacuum;

2. The barrel can be heated by electric, steam, water, and oil circulation. The unique temperature detection device on the transmission shaft ensures that the temperature error of the material is less than ± 1 ° C, with a jacket, which can achieve heating and cooling;

3. The inner wall of the barrel body is finely processed by a large vertical lathe, and then automatically polished by a large polishing machine to ensure that the movable scraper on the planetary frame completely hangs off the materials on the inner wall of the barrel body when rotating;

4. The box type mixer inside the barrel rotates while also rotating, allowing the material to flow up, down, and around, thus achieving a mixing effect in a short period of time, which is more than ten times that of a regular mixer;

5. The revolution, rotation, and wall scraping agitators of the mixing paddles inside the barrel are all variable frequency speed regulation

6. The type of mixing paddle can be selected according to different material characteristics, and multi-layer paddle type, Fried Dough Twists type, claw type, frame type, etc. can be selected.

Double planetary mixer working principle

It is composed of a frame, motor, reducer, hydraulic system, transmission system, planetary gearbox components, mixing components, material pressing system, control system, etc;

The kinetic energy is transmitted to the planetary gearbox through an electric motor reducer. The planetary gearbox internally transmits sufficient torque to the transmission shaft through gear meshing, driving the dispersion shaft and low-speed meshing shaft to shear and mix. Each stirring dispersion component inside the planetary gearbox rotates at different speeds, while also performing low-speed revolution around the centerline as a whole.

The inner wall of the barrel body is precision processed by a large vertical lathe and polished by a large polishing machine to ensure the overall roundness and internal concentricity of the barrel body. It is equipped with a scraping device and uses polytetrafluoroethylene material with good corrosion resistance, high temperature, and wear resistance as the elastic wall sticking material for scraping the wall and bottom. It can achieve uniform mixing of the entire material without dead corners;

Adopting a uniquely designed hydraulic system and a track type mechanism, after the material is evenly mixed, it slides through the track to the bottom of the pressing system and is squeezed out through the hydraulic system.

Double planetary mixer characteristics

Double planetary mixer by subjecting the material to intense shearing and kneading during complex movements, the material can be fully dispersed and fused without any mixing dead points. An automatic wall scraping mechanism has been designed inside the kettle to scrape the materials attached to the kettle wall and continue mixing. The equipment has unique sealing, which can be pressurized or vacuumed to remove bubbles, etc. 

This low-speed mixing and high-speed dispersion can effectively improve the mixing effect and various production efficiency, and is also one of the high-end equipment. This machine has powerful functions, high production efficiency and good production effect, and is also relatively expensive. It is generally used in the daily production of high-end products, and has been widely used in industries such as pigments, pharmaceuticals, cosmetics, sealants, creamy foods, emulsions, batteries, etc., receiving unanimous praise.

Copyright Notice :
This article only represents the author's point of view.
This article is published under the authorization of the author.
Source:

This article address : Double planetary mixer ensures full mixing of materials