Double planetary mixer realizes uniform dispersion mixing

Double planetary mixer power is a newly developed high-performance, easy-to-clean and maintain new mixing equipment. It is characterized by low speed and high torque. It can not only disperse and mix products with high viscosity but also shear and knead materials. It is a flexible equipment for mixing and dispersing high-viscosity materials, thixotropy materials, and heat-sensitive materials. 

It is especially suitable for dissolving, mixing, reaction, dispersion, and mixing processes of materials with high viscosity and density from powder. Different mixing paddles can be selected according to different production processes and material viscosity characteristics: Fried Dough Twists frame type, multi-blade type, frame type, etc., which can be selected according to material characteristics.

Composition of double planetary mixer

Usually, a viscous Double planetary mixer is equipped with two stirring blades and one scraping blade. The two planetary stirring blades rotate around a common axis along the container wall while also rotating around their own axis.

The high-speed disperser consists of multi-layer linear speed serrated dispersion disks, which can quickly disperse powder (additives) into the slurry. Independent scrapers continuously scrape the barrel wall, while the scraping blades of the stirring blades scrape the bottom of the barrel to avoid dead corners.

To ensure the stability of the product, the blade rotates around the inner wall of the container, continuously taking away the material on the container wall, causing the material to move up and down in all directions, thus achieving the ideal uniform mixing effect in a short period of time.

The double planetary vacuum power mixer can be equipped with a vacuum system with jacket heating to realize vacuum mixing. The speed can be adjusted according to the situation. The selection of multiple mixing barrels can allow one machine to operate more than one barrel, and the matching of the press makes the discharge more convenient.

Applicable scope of double planetary mixer

1、Energy: Various battery pastes and pastes (batteries, nickel chromium batteries, nickel hydrogen batteries, fuel cells, power batteries, etc.)

2、 Electronic and electrical appliances: solder paste, ceramic paste, magnetic materials, silicone ink, electronic adhesive, PVC plastic, electronic and electrical components, potting adhesive, hot melt adhesive, various precious metal powders, pastes

3、Chemicals: various sealants, adhesives (silicone sealant, polysulfide sealant, hollow glass sealant, waterproof sealant, structural sealant, anaerobic adhesive, stone adhesive, mold adhesive, etc.), synthetic resin rubber, ink, putty, grinding agent (paste), wax products, synthetic rubber, synthetic resin, various powder materials, ceramic pigments, etc

4、Makeup and daily chemicals: skin cream, lipstick, lotion, gel, facial mask, eye black, foundation make-up, nail polish, toothpaste, soap

5、Food: Various mixtures of paste and paste, seasonings, jam, chocolate syrup

Main Advantages of double planetary mixer

1、Easy to operate and safe

The equipment uses a double column oil cylinder as the lifting actuator, equipped with a control valve to control the mixer to rise, stop, and descend, with simple operation and high stability; The equipment is equipped with a lock cylinder device to prevent safety accidents caused by the displacement of the material barrel during operation. An interlock device can be set to prevent misoperation.

2、The material does not stick to the wall, and the discharge is clean

On the planetary carrier, there is a wall scraper that rotates with the planetary carrier and continuously scrapes against the barrel wall. The barrel wall is finely processed by a large vertical lathe and then polished by a large automatic polishing machine to ensure that the movable scraper on the planetary carrier completely scrapes off the material on the barrel wall during rotation, ensuring that there is no residual material on the barrel wall and improving the mixing effect

3、Products can be customized according to process requirements: explosion-proof type (European ATEX standard), vacuum type (vacuum degree can reach 20mbar), heating and cooling type (maximum temperature 250°C), PLC controlled intelligent type, etc. The material can be customized with 316 stainless steel, dual phase cylinder or special spraying materials according to requirements.

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